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Lighten up your DR-Z400S


Want to make your DR-Z400S lighter for the dirt but still have a street legal dual sport?

The first 8 to 10 pounds are pretty easy to lose: Just remove stuff. These are real weights:

- Passenger foot pegs: 1 lb. 10 oz. / pair

- Stock mirrors: 1 lb. each

- Chain guard: 8 oz.

- Helmet lock, not including tab on frame: 6 oz.

- Tool kit and fender bag: 1 lb. 14 oz.

- Handlebar weights: 1 lb. / pair

- Front reflectors and bracket: 6 oz.

- Front turn signals: 13 oz. / pair

- Big ugly stock tail light and blinkers: 2 lbs. 12 oz.

( -11 lbs saved, but add back a tail light and mirror, and turn signals if your state requires them )


Some northern riders lose the fan: -14 oz.

Replacing the stock metal tank with the same size plastic- no weight savings. Adding a larger tank and filling it up can easily add 10 pounds.


Biggest bang for the buck mod?

- Stock battery: 5 lbs. 13 oz.

+ Shorai Lithium Iron: 1 lb. 8 oz. # LFX14A2-BS12 ( -4 1/4 lbs saved )



Common accessories: (Please fill in the missing numbers if you know them)

- Stock muffler: 9 lbs. + 2 lbs. for header pipe

+ FMF Q4: 5 lbs. 8 oz. + 2 lbs. for PowerBomb header

+ Yoshimura RS-2: 9 lbs. 2 oz.

+ MRD/SSW: 8 lbs.


- Stock headlight: 3 lbs. 8 oz.

+ Acerbis Cyclops: 1 lb. 10 oz.


- Stock tail light assembly: 2 lbs. 12 oz.

+ DRC Edge: 8 oz. + turn signals if needed ( -2 1/4 lbs saved )


- Stock turn signals: 1 1/2 lbs. for all 4

+ LED turn signals: less than half that, depends on what brand you choose


- Stock speedo: ?

+ TrailTech Vapor: ?


Common add ons:

+ Radiator guards- Unibiker: 1 lb. 8 oz.

+ Hand guards- Acerbis Rally Pro: 1 lb. 12 oz.

+ Skid plate- Hyde plastic: Same weight as the 3 stock pieces you'll remove

+ ProMoto Billet Rack- 1 lb. 12 oz.


And remember that lighter is always better for dirt but heavier is a lot better for 70+ on the highway.

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really the plastic gas thank (e model) doesn't give any improvements in weight?

i was going to buy one :(


i bought the bike 10 days ago and removed quite a bit,

i did pretty much all of the above,

now waiting on this danmoto muffler they claim 2.5 kilos it's like 6lbs 2oz.


but i thought the plastic thank would give me at list 6/8 lbs, did you weight both?

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Ebp- I didn't personally weight both but many have posted in other DRZ threads that they had and there was no weight saving with the plastic tank.  The metal in the tank is very thin, it doesn't weigh as much as you think.  Remove it and weigh it empty, it's pretty light.


If you do weigh both please post it here, I'll update the Wiki to show true weights.

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