I'm in need of a new engine.

Turns our my rod bearing has gone bad, messed up the cylinder as well. Anyone have a recommendation on where to find a new engine besides Ebay/TT/SMJ?

Turns our my rod bearing has gone bad, messed up the cylinder as well. Anyone have a recommendation on where to find a new engine besides Ebay/TT/SMJ?

As long as the cases themselves are still good it sounds like you could get away with a new crank and main bearings.  While your in there may as well do the counterbalencer and tranny bearings.  I just got a whole set of bearings from Kawasakipartshouse.com for my klx400.  Same bearings but Kawi parts are cheaper than suzuki for some reason.  it is about 200 total for all of those OEM bearings. 8 in total.  But you may not need the main bearings if they come with the crank kit.  That will save you $78 from the site I listed.  A new cylinder kit and check your head and hopefully you'll be back on the road. may want to consider a gasket kit.  A new turnkey motor was something I just couldn't find after I got a hole in my crankcase. But I would think something on the order of about $900 to $1100 and you would basically have a new motor.  At least all the crucial shit.


did some digging.  

~170 for crank puller/installer/ case splitter/ flywheel puller all tusk from rockymountainatvmc.com

~210 for new hot rods crank from ebay

~52 for hot rods main bearing.  

~440 for cylinder works BBK on amazon or 383 for std bore

~120 for the counterbalencer bearings and tranny bearings from Kawasakipartshouse.com

+ yamabond 5 and other assorted gaskets you may need.


Your looking close to $1100.  So if you can find a motor cheaper than that and you think you can trust it then go for it.

I'm not an expert so I may be missing something but hopefully this is a good start.

Repair would depend on what you are calling, "messed up"

Turns our my rod bearing has gone bad, messed up the cylinder as well. Anyone have a recommendation on where to find a new engine besides Ebay/TT/SMJ?

Try the wreckers .. That's what we call them here ( Down Under )

How many miles did you have?

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now

  • Similar Content

    • By Bgringo
      I've read a lot of threads about this but still haven't found exactly what I'm looking for.  I'm pulling my 2004 DRZ400S out of storage sometime this week and getting it ready for the season.  I live at 9,000 ft, but my first ride of the year is probably going to be at around 5,000 ft.  I was going to pull the 145 main jet I'm running and put in the 150 adjusting the needle from the 2 clip to the 3rd, then re-jet once I got home.  I already have the extended fuel mixture screw in place so I started thinking that I should just run the 150 jet set up and adjust the fuel screw to compensate for the higher elevation where I'll be doing most of my riding.  I will be going down in elevation for rides until late May or June depending on snowfall, but riding on the street when I'm able.  Are there any disadvantages with this?
      I'm new to posting on this forum, so please forgive me if I didn't get the right search words in and there is already a post about this.
    • By Markl5557
      I am currently running 10w 40 Belray non synthetic and I want to switch to full synthetic amsoil .... is it ok to switch from regular to synthetic? I have read it’s not safe to go from synthetic to regular can someone explain if it’s safe to go from regular to synthetic!? Thanks !
    • By RockyMtnMark
      Good Morning,
        Last night I measured my valve clearances for the very first time (I know...) on my DRZ400S.  It's a 2002 and I've owned is since 2011.  I bought it with t's got about 15,000 miles on it and most of it's miles these days are on dirt.
      Intake specs are 0.10-0.20 mm.  Exhaust specs are 0.20-0.30
      My intake valve clearances are in spec, forgot to write them down.  My exhaust valve clearances are between 0.1778 and 0.2032 which is slightly out of spec.  They are no more than 25 microns out of spec.  My question is, do I really need to shim these?  Will this kind of out-of-spec cause performance, mechanical, or other losses?  As far as I can tell, I'd have to buy a whole shim kit which is like $80.  Thanks!
    • By Zach440
      Selling my 2009 Drz400sm. Been a great bike but it’s time to let go . Not looking for any trades - spring is just around the corner ! Located in northern Virginia . Cash only $4200- willing to negotiate I have some wolfman luggage options available as well. Love to make a package deal for someone 

      -11640 miles . Mild off-road never wrecked.
      -Oil / filter changed every 1500 miles
      -New did chain , brake pads , front sprocket at 10400 miles .
      - valves checked and within spec at 10,000
      - jetted with JD kit and 3x3 mod
      -doubletake mirrors
      -waterproof usb wired and located next to Speedo
      - drc large foot pegs , barkbusters with integrated turn signals . 12oclocklabs tall delete with upgraded circuit board
      -thumpertalk case savers
      -sergeant seat (amazing) and Clarke 3.9 tank (190mile range )
      - fog lights wired in so they shut off with high beams
      -Shorai lithium battery
      -led headlight

      - stock gas tank and seat will be included

      The bike is dirty in photos and I apologize my water is currently disabled outside due to freezing temps . Radiator guards and skid plate NOT included but can be for some extra $$. Rear tire could be replaced but front is fine .
    • By tplayer100
      Currently have a 2000 drz400s work stock suspension. From my understanding this is the worst suspension the drz ever came with without even rebound damping adjustment. Therefore I'm looking for a upgrade. I'm seeing three approaches to take. First being a newer year s model suspension with dampening adjustment. A SM model USD forks and triple tree or some USD forks and triple tree from a rmz. So if you were going to upgrade what direction would you go. I currently ride off-road mostly but I do have some 17s for on road with as well so have to keep that in mind. Thanks