wshewbrooks83 Posted November 21, 2015 I just bought a complete rebuild kit for my yz 125 and I'm doing my first rebuild. Just wondering if anyone one can give me any tips on easier ways to do it. I have the manual but that doesn't always help. Share this post Link to post Share on other sites
YZJ Posted November 21, 2015 Pull the engine. Everything is easier on a workbench. Go slowly make sure everything is 100% the first time. Good luck. Share this post Link to post Share on other sites
wshewbrooks83 Posted November 21, 2015 Thanks and I'm def pulling the motor cuz I'm gonna do the frame and a few other things too I'll post some picks Share this post Link to post Share on other sites
mlatour Posted November 21, 2015 (edited) Cleanliness... of parts, tools, hands and work area. Make sure the outside of the engine is clean of dirt and grime build-up before tearing it apart. Less chance of debris falling into it and that the overseen grit ruins a new piston, ring or cylinder. Take plenty of pictures during the disassembly process so if ever in doubt during re-assembly you can verify previous cable routing, different bolt length locations etc. Make sure you have the right tools for the job, trying to install/remove things with the wrong tools often leads to damaged parts. Edited November 21, 2015 by mlatour 1 Share this post Link to post Share on other sites
wshewbrooks83 Posted November 22, 2015 Does anyone know what cover this is and where can i find it Share this post Link to post Share on other sites
mlatour Posted November 22, 2015 (edited) This should be helpful, a 32 video YouTube playlist on how to dis-assemble / service / re-assemble a similar 1998 YZ125 engine link: https://www.youtube.com/playlist?list=PL98D6B0B79B970F81 by the way that is the clutch cover, here's an aftermarket one for sale on EBay: http://www.ebay.com/itm/Boyesen-Factory-Racing-Black-Silver-Clutch-Cover-CC-31-/171867971331?fits=Model%3AYZ125 You might be able to find a used original one for much cheaper. Edited November 22, 2015 by mlatour Share this post Link to post Share on other sites
wshewbrooks83 Posted November 23, 2015 Thanks mlatour them videos are gonna be a lot of help Share this post Link to post Share on other sites
