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2005 kx250

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Trying to put the jug on and when I tighten the bolts down the piston won't move but when loosened it will turn. It's contacting one side of the wall more than the other. What could be wrong? Please help!!!

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Are you missing a locating dowel sleeve between the cylinder and engine cases?

 

Have the cases been split / crankshaft re-installed recently?  (crank not centered properly?)

Edited by mlatour

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