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XR650l FCR 40 jetting problems

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I've been trying to work out this low speed jetting issue for a while now and am running into some weird problems. It seems like most of the bikes I see with this mod are running either a 42 or 45 pilot and now I'm sitting at a 55 and still having lean running issues. The bike will cough through the carb at less than 3 turns under 1/4 throttle on fuel screw. Above 3 turns it will run fine off idle but the idle sometimes hangs.

As the bike sits it's running 55 pilot, 85 pilot air jet, ELT needle (NCVT equivalent) three clips from the bottom, and 165 main jet. Above 1/4 throttle the bike runs like a champ and pulls hard throughout the rpms/throttle position.

With the 55 pilot I can set the fuel screw ~3 turns out and I won't get any cough back through the carb under 1/4 throttle but it has problems with the idle hanging intermittently. Anything above 3 turns out and the idle starts to drop and the bike will stall. I'm around 500 above sea level.

Carb has a new vacuum release plate o-ring, completely cleaned out, hot start air ports rtv'ed shut, rd powerbowl 2. Another thing is I bought the carb missing the whole tps sensor (might be an issue) but I tested the open part where it should be by spraying propane at the opening and had no change in idle speed. 

I've got a 58 pilot on order but it just seems like that's big compared to everyone else. Any advice would be appreciated!

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