Mike944 Posted November 25, 2018 Picked up an 02 EXC250 for a price that couldn't be passed up, the bike sat for 7 years with an unknown history. My first two stroke in a while. After clearing the fuel tank petcock the bike fired right up but only ran on the choke (sorta expected that). Ran strong though, wheelies without effort in first and second without trying (I'm 57, I don't try to wheelie ). Pulled exhaust to peer into cylinder and the piston looked pretty good. You can even see some horizontal machining lines on the piston (looks sorta new). Nothing significant on the cylinder wall. So here is my question, I bought it with the negotiation that I need at least a top end and maybe a bottom end. Based on the inspection via the exhaust would you bother to open the top or just ride it until it shows indications of needing a top end? The pic peering into the exhaust is horribly out of focus but shows no sign of blow by the rings. I believe there is supposed to be an O ring on the exhaust spigot, there was none and that's what I'm blaming for the oil mess at the exhaust 🙂 .. Also posted this on ADV rider Any comments greatly appreciated Mike Share this post Link to post Share on other sites
Airboss/oc Posted November 26, 2018 looks and sounds like a good deal. ride it 1 Share this post Link to post Share on other sites
Gflo Posted November 26, 2018 I’d just ride it for now. You might get some better input if you posted this in the KTM 2 stroke forum. 1 Share this post Link to post Share on other sites
allout48 Posted November 27, 2018 score just ride and enjoy. 1 Share this post Link to post Share on other sites
Center Punch Posted November 29, 2018 Does it still only run while choked ? If so, that's a tell-tale sign of a blocked pilot jet. Share this post Link to post Share on other sites
Mike McDonnell Posted November 29, 2018 12 hours ago, Center Punch said: Does it still only run while choked ? If so, that's a tell-tale sign of a blocked pilot jet. Jet was clogged. Bike is in pieces :) It was definitely rode hard. Shock heim joint-shot, rear wheel bearings-toast, the aluminum sub frame is well worn due to rubbing of the plastic on the sub frame. Interesting is the fact that there is a new front wheel and brakes. Cold weather is coming so it keeps me occupied out in the garage :) I going the "ride and enjoy" route. Tearing it down is fun too Mike Share this post Link to post Share on other sites
UH1H Posted November 29, 2018 Got a few hours on her when the shifter is worn to a knife edge! I picked up a 450 MXC like that....been rode hard, went through her, new bearings, jets, ect...awesome bike now. Will last you many years. 1 Share this post Link to post Share on other sites
Mike944 Posted December 2, 2018 (edited) Is the rear brake banjo bolt a 1.25 pitch or a 1.0 pitch on a 2002 KTM250EXC? Reason being is that I want to add a rear brake light to make it legit (sort of). If someone with more forum knowledge than me wants to move this to the KTM 2 Stroke forum it is fine with me Edited December 2, 2018 by Mike944 Share this post Link to post Share on other sites