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fork "knock"

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I just got done putting new seals in my forks. After I got it all back together, I held the front brake and compressed the fork a few times and noticed a slight "knocking" feeling in the handlebar, at just about 3"-4" of travel. All the internal fork parts look great, nothing bent or anything. Any ides of what this could be?

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I just picked up a 1994 with 7k on it and it has the same problem I thought I would try to rebuild them myself. (I see the fork oil on top of the seal) How far did you go into the fork to replace seal? OR let me ask another way is this some thing I can handle in my garage?

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