perkel Posted December 16, 2004 tank bolt fuel valve bolt-(on off reserve where it connects to the frame) chain tentioner bolt radiator shroud bolts (the four, two to the frame, two to the radiators) seat bolts rocker spindel cover (allen head on right side of head) ft lbs would be great Thanks AP Share this post Link to post Share on other sites
skipn8r Posted December 16, 2004 tank bolt fuel valve bolt-(on off reserve where it connects to the frame) chain tentioner bolt radiator shroud bolts (the four, two to the frame, two to the radiators) seat bolts rocker spindel cover (allen head on right side of head) ft lbs would be great Thanks AP On page 1-11 in the service manual, there are general torque specs for each type of fastener. If you don't find a spec in the specific section your looking at, look in section 1. You'll find most of these there. The tank bolt, on/off fuel valve and shroud are held with 6 mm (8 mm head) flange bolts. According to the manual, these should be tightened to 6.5 ft-lb. I actually use 5 ft-lb for the shroud bolts. I assume by "chain tensioner" you mean the cam chain tensioner. The bolts that hold the cam chain tensioner to the cylinder should be tightened to 9 ft-lb. The actual tensioner "middle" bolt should be "tightened securely". I believe this one is also a 6 mm (8 mm head) flange bolt, so I tightened it to 6.5 ft-lb. Seat bolts are 20 ft-lb. The allen bolt on the right side of the head (arm shaft cap) is 4.3 ft-lb. The crankshaft hole cap is 11 ft-lb. Share this post Link to post Share on other sites
perkel Posted December 16, 2004 thank you so much, ap I do not own the service manual yet, just the owners manual, The shop has the 04-05 x manual on order. Thanks again AP Share this post Link to post Share on other sites
