stavendirtbike Posted October 8, 2005 I split the cases with help from my father and here is what I found. As I predicted after finding a tooth and shredded pieces of metal stuck to the flywheel, a transmission gear broke. It was 3rd gear on the main shaft. All the other gears are fine. Also, I had no idea but my shift shaft is extremely bent and must be replaced. Also, check out that metal chunk in the pics, I can't find where it came from! It's aluminum and appears to be part of the casing. I looked at the piston, cylinder, and cylinder head as well and nothing appears to be broken. I am really curious as to where it came from. Also, some of the case bearings seem alittle "crunchy" when spinning and others butter smooth. Obviously these bearings that seem crunchy need replacing correct? Here are some pics: Broken 3rd gear (crappy pic) Another shot of 3rd gear: Bent shift shaft: The mystery piece: Another shot of the mystery piece: Overall teardown.... what a jungle! Share this post Link to post Share on other sites
D.N.E. Posted October 8, 2005 Go over all of the cases with a fine tooth comb and you should able to find where the chunck cam from. Share this post Link to post Share on other sites
RiderX My Ride Posted October 9, 2005 Damn, looks pretty messed up. Nothing that can't be fixed though. Share this post Link to post Share on other sites
thump353 Posted October 9, 2005 i hope for your sake, your mechanical skills are better than your close up photo skills. pull the camera back another 10" and you shots won't be blurry and flashed out. Share this post Link to post Share on other sites
stavendirtbike Posted October 9, 2005 i hope for your sake, your mechanical skills are better than your close up photo skills. pull the camera back another 10" and you shots won't be blurry and flashed out. Lol, I've tried that but the lighting is quite poor in my garage so when I tried taking the pics further away, the pictures were quite dark even with the flash on. Share this post Link to post Share on other sites
roostboy wr250f Posted October 10, 2005 ouch I hope I never have to tear mine down that far Share this post Link to post Share on other sites
Bkinzey Posted October 10, 2005 Check to see if your camera has a Macro or Close-Up setting. If not, find out what your closest focal point is. It may be on the lens but it will also be in the owner's manual. Still don't have it? Get a yardstick & some books or magazines. Put your camera on a table. place the yardstick just under the lens using the books & mags to raise the yardstick just under the lens. Take a picture. Read the yardstick in the pic. That's it. It's much better to have a picture in focus & small than the grey blobs you posted here. Share this post Link to post Share on other sites
