DRz400E street legal conversion parts list

[Gusaroo]

Since a bunch of people have asked me for this, here is my list. Anyone who has done this as well, please add or elaborate.

Parts list:

Speedometer:

Trail Tech Endurance (came with my bike)

Controls:

K&S # 12-0040 Dual Sport Turn Signal/Head Light Switch w/Kill and Hi-Beam Indicator (DOT)

$50

Hydraulic switches (purchased 2 - front and rear):

K&S STOCK # 12-0010 10mm Diameter x 1.25mm Thread Pitch, Single Bleed

$10

Head light:

Acerbis Cyclopes $115

Tail light:

"S" set up with integrated directional lights

Purchased on eBay, $20

Front Directional lights:

Acerbis RALLY DUAL SPORT HANDGUARDS (they have integrated blinkers)

$50 brand new on eBay

Chainguard:

"S" model unit (I made a simple bracket for it with metal strapping and some angle iron)

eBay, The guy I bought the taillight from threw it in for free.

Horn:

Economy horn K&S STOCK # 11-0100 (BLACK) $8

Flasher:

12V, 2 terminal (must be an Electronic variable load, if you plan to run LED blinkers at some point)

Any automotive store (PEP Boys) $8

Mirror:

Acerbis black mirror

Relay:

12 V, 30 amp Relay (for auxiliary lights and horn)

Any automotive store (PEP Boys) $10

Tires

I "borrowed" a set of stock rims and tires from my buddy's "S" for inspection.

Ill take may chances with the stock off road tires until they wear out and then I will buy a DOT/Tera Flex combo

Optional parts (I am installing these now that I have passed DMV inspection)

Baja designs LED tailight (ditching the enormous "S" tailight unit)

K&S Ministalk LED directional lights

Due to a gift certificate, I bought pretty much everything at Dennis Kirk (sorry TT...)

[motoinmoab]

I bought my street legal kit from Baja Designs for $400, included everything but the speedo and mirror. Your set-up is much more custom, mine just looks stock. I put my Trail Tech speedo in the Baja Designs billet case protector, it looks a lot better, and better protected.

[Gusaroo]

I thought long and hard about the Baja Design kit. But since I really wanted LED mini blinkers and a smaller LED tailight, I did my own set up. Ended up costing less too.

[crappyklr]

Just what I was waiting for. Thanks Gusaroo!!! My KLX may become street legal!!!

[Gusaroo]

Here is the wiring diagram I put together and used, I have posted this before.

Click here for image

Hopefully you guys can see it ok. PM if you want this in Powerpoint, I'll email it to you.

[5up]

@Gusaroo Hey man! What did you do with the rear brake reservoir after you installed K&S hydraulic brake switch? The switch is on the way and I cannot bolt it to the frame on my E.

 

[ohiodrz400sm]

[mention=61019]Gusaroo[/mention] Hey man! What did you do with the rear brake reservoir after you installed K&S hydraulic brake switch? The switch is on the way and I cannot bolt it to the frame on my E.
 

11 year old thread. I don't think he has posted since 2010.

[5up]

11 year old thread. I don't think he has posted since 2010.

Yeah, that's a good point!