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TE 250 - 04 - Start System

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Parts manual for my model indicates that the 250 models have a solid gear system connecting the electric startes to the main shaft instead of the small clutch system fitted on the 450´s but my 250 has the same system as the 450´s. Any ideas why?

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Have you had the bike from new?

It seems that it has been modified by a previous owner because the 450 system was not fitted untill the 05 250's

On the 04 250's the teeth were breaking off solid gears so the 450 was direct replacment to fix this problem.

I carried out this mod on mine after breaking two of the solid gears 🙂

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Purchased the bike some 6 months ago only but not sure if previous owner replaced this part as parts availability here is not that good. It looks like it was realy changed as the system was assembled incorrectly and it was also missing a steel bushing in one of the shaft ends. Its working fine now.

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