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2006 suzuki rmz 250 tranny issues.

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My rmz has a 2nd gear problem. Anytime I try and shift into 2nd it just locks up the tranny. Rides fine in 1st gear. If I kill the engine and start it in 3 and its good untill 5th gear. But anytime I try and shift from 1 - 2nd, or 3- 2 it locks up. Took it all apart, cant really find anything wrong? The 2nd gear does appear to have some wear to it, as the tabs that slide along the shaft are shinny and rounded a little.

Anyone else run into this problem???

Any help would be greatly appreciated! Its almost riding time here in the north, should have looked at this earlier in the winter haha!

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you need to replace the shift forks and 1st 2nd and 3rd gear on the output shaft. I had the exact same problem with my 05. The reason you have to do them all is if one of them is bad they all will have problems since the 1st and 3rd both go into 2nd. I think all this cost me about 180 bucks to do it myself.

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