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2010 400 exc Rear fender not fitting properly!

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Hi. I recently bought a 2010 400 exc and decided to remove the long number plate holder and indicators so removed Seat, rear fender etc so I could disconnect indicators from loom. Now I've got it all back together the air box cover and panel on other side have part of the two lugs showing between the panels and fender so there isn't a tight fit any more. Why is this, what have i done wrong? I have removed and re-fitted about 6 times now and still same problem. Please help!

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