Jump to content

09 yz450f front sproket leak


Recommended Posts

I just put my bike back together after a winter tune up, never touched the front sproket. Never leaked before but as soon as i started her up a low leak started dripping from my front sproket. I did put her on her side so i could open up the clutch. Would that have caused this? Anyone with advice would be awesome. Thanks!!

Link to comment
Share on other sites

If you have any problems getting it out one trick is to run a small wood screw into the metal part of the seal a little bit so you have something to grab a hold of to pull it out.

Oh, and don't forget to lube the lip of the seal up with some motor oil before you install it.

Link to comment
Share on other sites

  • 2 weeks later...

So got my new seal, tried a few times to get the old seal out with no luck, tried the wood screw idea but couldn't get it to hold, maybe it was to big of a screw, gonna try again tommorrow. Any more tips would be greatful. thanks again guys

Link to comment
Share on other sites

Two approaches to take:

First:

  1. Using a punch or screwdriver blade, tap around the edges of the seal, driving it IN a small amount. This will break the bond between the case and seal.
  2. Using a wire hook, machinist's pick, etc., pull the seal out.

Or:

  1. Remove the steel collar from the output shaft
  2. Insert a tool under the seal and pry it out

You can often just catch the outer edge with a small screwdriver or knife blade and pluck them out that way.

If the collar doesn't want to slide off:

  1. Tap the output shaft straight in toward the opposite side of the case. This will break the bond between the O-ring on the output shaft and the collar.
  2. With the trans in gear, grab the collar with a pair of pliers and turn it on the shaft as you pull.

  • There is an O-ring on the shaft under the collar. Replace it.
  • The collar may have a groove worn in it by the seal. If so, replace it.
  • Don't install the seal too deeply. Insert it no farther than flush with the case.
  • The undercut side of the sprocket (if it has one) goes IN.

Link to comment
Share on other sites

Create an account or sign in to comment

You need to be a member in order to leave a comment

Reply with:

×
×
  • Create New...