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Found 4 results

  1. OK here goes... Picked up an 04 200 EXC few months back, needed some work to say the least, wont go into detail of all the things i've fixed on the bike just the current and most present issue I cant seem to fix... it is smoking IE blue smoke/lots of splooge to the point that at the end of a few hour's ride, it's out the tail pipe, running down the back and dripping onto the swing arm/rear break caliper and blue smoking quite a bit. When I first got it, it smoked more and smelled like shit. So first things first went to the carb, I live on the Oregon coast (elevation/temp reference) it's old dirty/stained but inside looks good, came with jetting pilot-45, main-178 needle: no idea what brand guessing stock in the 3rd clip, adjusted the float height due to it leaking gas when bike was upright no tilt with the gas on, Bought JD jet kit and running pilot-45, Main-185 and Needle is blue 3rd clip (JD's recommend specs for my bike @ my attitude). I have also replaced my Inner crankcase seal twice (First time I thought I messed up the O-ring so redid to make sure). I've rebuilt the top end/new piston (same thing) cleaned the PV, NOTE HERE that the PV has some issues, it seems to work fine but the screw that goes on top of the cylinder, down into the PV/flap would not come out preventing me from removing the flap to clean it, however it move's/ function's correctly, and has minimum clearance on both sides. One of the PV cover bolts that also works at the exhaust spring holder, was over torqued at some point (impact driver prob), or a result in a hard impact, the hole the bolt goes into is flailed/jared open a bit, not bad, not in the way of any function/ PV Gearing/hinge, it is not needed for that area to be air tight as their is also a breather that goes out of the PV so will not result in an "air leak" or loss in Top end PSI.... anyway... it's still smoking.... quite a bit.. now the bike itself rides fine I feel, the carb does puke gas when tilted over slightly/ hard to start (kick start) after flooded (like all bikes tho) I don't have any stalling/low idle issues outside of user error on clutch control. Honestly outside of it smoking as much as it does I would think nothing is wrong with it.. I have also tried raising the needle Clip to 2nd clip and it changed nothing at all, not even feel of the bike/response and have a new Spark plug I have yet to put on the bike. I have also "compromised" the crankcase Gasket (new one in the mail) while I was putting the Crankcase back on but that should do nothing with the exhaust just a little gear oil leak not relevant but throwing it out there. So I am at a loss... I've been toying with the idea of getting a Lectron carb... However... would hate to drop $400~$500 and the issue still persist, if it's a jetting/carb/float issue that would fix it and improve MPH/fuel consumption Or something with the PV? but I don't see the PV causing that much smoke/sploogee... I've ridden the bike normally/hard and nothing's happened but I don't want to keep pushing it and possibly clip the bike. Any ideas? "Oh help me 2 stroke community you're my only hope"
  2. I took the carb apart to inspect why there was a small gas leak and when I took the accelerator pump apart the diaphram was ripped up And pieces of the rubber were in there it wasnt like that two weeks ago what did I do wrong? Was it in upside down or something? Im trying to figure out what is the right way so I dont mess up the new one some one please help is this the order it goes on
  3. I have a 2005 suzuki rm 125 and it seems to keep fouling my spark plugs and reving uncontrollably as soon as i kick it on and it will continue to rev as high as possible and wont go down.. I have a brand new top end in it and i have cleaned the carb completely. I put the needle on the last position to hopefully try and lean the mixture out but nothing changed my spark plug is still fouling wet. Please help. And for the reving i have tried adjusting the air screw nothing happened. My throttle cable has some damage to it could that be why its reving high? Feedback would be really appreciated.
  4. i just installed the JD jet kit in my bike on the stock carburator and went to give it a test ride...the bike took a while to start but she evenutally turned over and immediately started to idle a little fast. nothing crazy but still seemed a little faster than normal, i went to let her warm up and after about 5 minutes she stalled. To start her up again i had to turn the petcock to pri, choke all the way out, and full open throttle, after she started again i rode around the block and she stalled downshifting and low rpms....i used blue needle in 3rd or 4th position (not sure because it came with the clip already installed, it was 4th position from bottom and 3rd position from top) and 170 main jet because i have a full system. any thoughts would be greatly appreciated
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