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Found 1 result

  1. I have a Honda xr650r that i bought. I converted it to street and it was running perfectly for 3 months. Fuel started pouring out of overflow one day but it would still run fine. It was intermittent and when it was pouring out of overflow, it would drain the tank if stopped, but if I was riding it wouldn't leak so it was just at stoplights and when starting it. Also, she had always started first or second kick, no choke needed since I'm in hot Texas. Other times, I would open the petcock to start bike expecting it to leak but it wouldn't, next day it would overflow.. you get the idea. But other than that, it ran perfectly. I rode fine for a few more weeks and then I rebuilt the carb using the same settings. 68S pilot, 175 main, B53 comp needle. I noticed several of the screws were stripped, gaskets were bad.. so I got on partzilla and ordered all new internals for the carb. But all the parts were the same OEM parts that i was replacing. I also replaced the entire petcock assembly and fuel filter (also OEM). However, now it will not start at all. Not even a whimper. It is getting a spark, compression is good. Have tried for 2 weeks. Fuel is also still pouring out of the overflow which is what prompted me to rebuild it in the first place. The float height is what is should be but even when I adjust it to where it should be shut off, it will still pour. I havent changed the tang on the new OEM but Ive been experimenting using the old float setting different heights and it has fuel poring out when set at 25mm and when I go the opposite way to 8mm, so it doesnt make sense. The needle and needle jet are not jammed with trash as I replaced those parts as well and have verified everything is clean. I wish I would have gotten a new 2019 XSR900 but Ive already spent so much money converting this to sumo and upgrading suspension and rebuilding other areas of the bike. Im about to just sell it and cry because I feel utterly defeated. pics to show example of my work. Also tried attaching them to this post https://imgur.com/a/S2PFlV9 Im pretty meticulous and exacting which is why Ive never had anything like this happen. Any Ideas?
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