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  1. I'm COMPLETELY confused! I bought new guides and valves for my 650r. Knocked in the guides and reamed them with Honda's reamer, 07984-ZE20001, as pr shop manual. What I then find is that the exhaust valves can enter the guide tightly, but the intake cannot. I checked the numbers, and it seems to me that the new valves (14711-MBN-670 and 14721-MBN-670) are larger than they should be, but are not called OS (over-size) Here are my measurements and the standard measurements from the shop manual The reamer is 6.6, so my question is: why are the valves larger than the guide ID / reamer??? ANY help on this would be deeply appreciated! Cheers!
  2. Fellow big bore brothers, I have uncorked my XR650L with Dave's Carb Mod, popped the top snorkel on my air box, Free Flow filter, and finally wore out my stock Bridgestone TW knobby trash tires and put on Mitas E07 front and rears. I am now searching for an exhaust kit that compliments the bike aesthetically, gives it a good bark at idle and highway speeds, and still delivers good power. I have been considering XR's Only header and slip-on but haven't heard to seen too many reviews for it... but like the price I have also considered FMF since I was never disappointed on my 2 strokes or my previous CRF450X... My ears and mind are open to suggestions... what is everyone using? I am budget conscience but more so concerned of getting a kit that may need re-jetting due to the existing Dave's Mod. Thanks -Risty
  3. Hey there, TT. What's good... you been partying? Hope so. ANYHOW; Ripping my new (to me) 00' XR-R on some fire roads last night up in the Lost Coast and WHAM! There went the chain! It took the OEM case saver and 1/2-3/4 of each mounting bolt with it... which was concerning, but not as concerning as if I had seen the oil draining from a nice new 'modded' hole in the case cover. Yay! (to cheaper repair) No! (to repairs at all) Few concerns I have about going through the repair process which seems fairly well documented: 1) Since I nearly sheared the bolts on the sides of the case, I presume that my bike will need the XR's Only case saver. Fortunately, it uses the rear engine mounting bolt to hold on, but still uses the two OEM mounts as well. The top OEM hole seems deep enough to drill easily... but: How far can I drill the LOWER one to re-thread w/out punching my feared 'hole in the case'? 2) I removed my countershaft sprocket as I sat there waiting for a my AAA flatbed, and noticed that about 1/2 of the countershaft sprocket splines were gone! Further, the retaining ring (w/ the two 10mm head bolts) was worn significantly as well, allowing the countershaft sprocket to do some proper movement... Any suggestions on how to fix THAT? (I had this problem (#2) on an XR-L, and replaced with a PBI XR-R sprocket to limit wear, since the splines were longer... this seems a bit worse. I ordered, along with the chain, a Ironman front 15T sprocket to replace my worn PBI... but I dk about 'restoration' of the splines on the countershaft itself.) Any ideas? / Pictures for the interested... as soon as I find a website that isn't Photobucket!
  4. Hello Thumpertalk Community, My First Post here and i'm going to start with a Big one... for me at least. On my 2005 XR650r wich is an ED Type i guess? (Bought in Germany i think(2nd Owner)) My Stock Stator somehow broke after long investigations a specialized company found out that one of the Coils wich is responsible for the Ignition is broken. Repairing would've cost me about 300€ (~280$ i guess?) and a compleatly new OEM would've cost me 600€ wich is why i bought a RickyStator from Xr'sOnly after a good month the stator arrived (due to customs) and as i Wanted to Replace the old one i noticed a big problem: The OEM Stator has wiring wich looks like this: A multi caple Plug with 5 Cables in it. 2 Cables for the ignition. The RickyStator one Looks like this: 8-10 Loose Cables of wich 2 where in a MultiCable Plug Ignition Cables are Known Dosn't fit but i got a question Would the Bike run if i only run the Ignition Cables? Does every cable have to do 1 exact "job" or are the rest of those wich arn't igniton cables only for supplying the rest of the bike with the 12 Volts? Anyone had the same or similar Problem? Pliz halp am only good with mechanical problems not with electrical stuff Thank you in Advance i guess 🙂
  5. I am looking for a more comfortable seat for my BRP. I spend one 5 hours a week on it and the stock foam is not cutting it, and I am looking at doing some long adventure rides. most important of all it has to look good! Can anyone recommend a better seat?
  6. Hey guys, I put a Mikuni TM40 on my XR600R and really like it, but I always wondered if the FCR might be better. I ran across this EBay listing for a new FCR style carburetor. It doesn't show as a Keihin brand. Anybody buy one of these yet? Its a good price but I won't buy if the quality isn't there. I bought another XR and thought I would try an FCR on the new bike so I have one of each. https://www.ebay.com/itm/Honda-CRF-450-R-CRF450R-Carburetor-Carb-2002-2008-NEW/122835304977?_trkparms=aid%3D111001%26algo%3DREC.SEED%26ao%3D1%26asc%3D20160727114228%26meid%3Dd8d46407b09b4518913684b5910695aa%26pid%3D100290%26rk%3D2%26rkt%3D4%26sd%3D253192404113&_trksid=p2060778.c100290.m3507 Any input?
  7. hey guys, so lately i’ve been thinking and i think i’d like to try and get my hands on a dual sport that i could bring onto the streets. i’m looking for the early-mid 80’s era as i love the look of them. i don’t know much about these, and all i’ve really looked at were the honda xl’s & xr’s. Which do you think would be a decent bike i could get to restore? i have also been looking at the drz’s as well. but i’d like to know what’s the pro’s and con’s of the different dual sport type bikes and which you’d prefer? & also, all i have to rip now is a 250 2t on dirt.. and i know for examples the xr’s go up to 650 but haven’t been able to find anywhere, mostly 250’s and 300’s. Have any you guys ridden these? just seems like small displacement for the roads? you guys ever wish they had more power? thanks for any input!
  8. Hey Guys and gals, I am having an issue setting up my lights and I am not sure what I'm missing. I have a 2001 Honda XR650R that was "made" street legal by the previous owner. I'm trying to add in front blinkers and when I hook up my front blinkers all the lights dim and the front don't flash or even power up. I am lost as to what I am doing wrong or if the battery pack I'm using does not produce enough amps to run the system. I will link the parts I'm using below and a diagram of how I'm attempting to wire it. Any Ideas or help would be much appreciated. Not sure on the Amp draw or limit on the items been digging just no luck as to what is being used or produced as of yet (blew my amp fuse in my meter being a dummy). http://a.co/7MFeePA Hand Switch http://a.co/9F5rcRT The Front Blinkers (shown to use 5.4w on 12v so I think about .5A) http://a.co/gQ1OTf7 Brake and blinker combo (25w so about 2.1A) http://a.co/2JRKUTj Horn (shown to use 1.5A) http://a.co/1i6wwGk Battery it produces 12v 15A output http://a.co/8Z1Z8iv How I get the power off battery cut in half and bullet crimped http://a.co/aXkrtgB Flasher relay (max 42W adjustable to .02A to 12A) http://a.co/8Z07FbJ Other flasher relay thinking other was the issue not the case Thanks, J
  9. First off, here’s my background, because it will give some context: Location: Northern Arizona Weight: 160lbs Height: 6’1” Riding Experience: 4 years on street bikes until this past Saturday where I test rode my coworkers upgraded 2001 XR650R and an old 100 that had a bore kit and some other upgrades. We rode out in the woods and did a small hill climb with no problem. I currently own a Suzuki 2004 GS500f So just to preface this, I know the XR650R is a beast and probably not a “good” starter bike, but I think I’m getting it for a really good deal and it would be a great bike to grow into. It would be a project bike for me and would eventually take it on adventure backpacking trips. He’s quoting me for $2550 for the XR650R with the following upgrades: -Uncorked engine -Oversized brakes -Aftermarket suspension (it’s quite stiff, it would need to be changed to fit my body type) -Upper triple clamp with stabilizer mounts (I’ll probably buy a Scott stabilizer to install as my first upgrade if I buy the bike) -Pro taper bars (1-1/8” taper) -Heavy duty hand guards -Aluminum skid plate -4 gallon desert tank with foam insert -Aftermarket seat (some more padding) -Custom headlight -Oversized foot pegs -Brake light (I’ll want this to get to it be street legal, plan on commuting to work with this a lot) -New front steering stem bearings -and more... I noticed when riding it that when turning the front fork it would sort of “catch” when crossing over the middle. He’s changing out the front bearings and I’m going to test ride it again this weekend. So here are my qualms and questions… If I go back this weekend and test ride it with the new bearings and it still has the catch, would a stabilizer almost certainly do the trick in smoothing it out? Am I really stupid for thinking this is a good deal? Am I really stupid for still wanting this beast (even if it is a good deal) as my first bike? Any suggestions is appreciated, thanks!
  10. Hi everyone,i have a 07 Crf450r 41mm carb and it came with a Pilot jet- #42 ,Pilot air- #100 ,Main jet- #178 ,Accelerator Pump Leak Jet- #50 and Needle - NJYR with clip in the #3 slot and I tried it on my xr650r. The bike fired up in one and i set the idle .Now when i rev the bike it bogs down bottom and then revs out fast. Can anyone give me a starting point on getting it tuned right?.My bike is uncorked ,stage1 hotcam with a 3 x 3 inch air box mod and a full big gun exhaust,the type that runs behind the radiators,and I ride from sea level to 500 ft and temperature is mainly about 23-27 degrees celcius here in Barbados .The oem carb works good but i want to experience the feel from a pumper after hearing of other members saying how great it is and the riding a crf450r. Can someone please chime in? Below pic is the set up of the AP linkage ,do i need to do any oring mods here?.Any and all input is welcomed and thanks in advance for your help
  11. Can anyone tell me if a Showa rear shock off an XR650R would definitely fit an XR650L (mine is a 2008)? Thanks!
  12. Hi, im new to this forum. I recently got me an NX650(euro), but i didnt check the bike properly before buying it. Found some faults driving it home. Welded sprocket and noisy 4th gear. 23K miles stock. Might be wrong forum, but its the same engine as xr650r if im not mistaken? This is my first rebuild, and it went somewhat bad. A couple of rounded allen bolts(rubber intake carb), bolt to head broke and rounded a allen when splitting the cases. Damages found so far - timing chain stretched, 4th gear broke, some scratches in cylinder, some scratches in oil pump, 4th gear broke. A lot of carbon build up in combustion chamber, guess oil have been burning. Cam and journal seems good. Rockers also seem good, hard to tell. Many pics, more upon request. Now that its teared down, i need some help with purchase list. I dont know what is smart to change while im rebuilding it. Im building bike for reliability - mainly commuting. Power is always welcome, but rather reliability. List; Poured some engine cleaner in combustion chamber and had it upside down over night. Valves didnt leak - guess they are OK? No need for re-seat? Is it necessary to change timing tensioner? Anymore seals or bearings i should change while im at it? Im guessing 4th gear breakdown is the reason for scratches in cylinder and oil pump. Found some metal parts. Why the exhaust valves have been running hot(white) is oil consumption due to scratches in cylinder? Teardown was "fun", looking forward to rebuild it and paint it. Ive done alot of research online, but feedback before rebuild is MUCH APPRECIATED.
  13. Hello all. My already strange moto year is turning a little stranger. At 55 y/o, I can't believe how dirt focused I'm becoming. Getting set to sell my weestrom and crf 250l soon. Bought a ktm xcfw350 earlier this year. But now, I'm contemplating an xr650r. I've never worked on carbed bikes. I'm sure it's not rocket science...and though there's gonna be a learning curve, I love learning and projects. I also have watched enough vids and read a number of threads; so I know some things about the bike. Not enough to scare me off...obviously. So I have two immediate choices if I buy - 2000 xr650r modded and ridden a good bit out West (Baja, Colo, Wyoming, etc) or 2000 xr650r Indiana with very low miles and almost no mods. Your thoughts are appreciated. John
  14. FYI - in case anyone is looking for a nice one. Ad says 155 original miles. Plated in FL. $5800 seems a bit high, but there probably aren't many like this around. https://orlando.craigslist.org/mcy/d/xr650r-honda-water-cooled-155/6263581029.html
  15. What's up fellas, So I have a 2003 BRP, from what I can tell, the resale value of the bike is anywhere between $2,500-3,500. The bike is in good condition - runs well, been taken care of in terms of maintenance, no leaks.. etc. It is not set up for street use and is mostly stock aside from Big Gun exhaust and having the "uncorked" mod, which allows for greater air intake and performance. I'm looking for your guys' suggestions and opinions in terms of additional modification to the bike that would allow for the greatest resale value (i.e. what will buyers want to see). Thanks in advance, I appreciate the advice.
  16. Hey all, I have got some carb trouble. I have been riding around my 2001 xr650r on roadtrips for about a year. Mostly up in northern california in the winter where its cold. With my FCR41 ive always had the issue where if i leave the petcock on, it wont start due to flooding. The bike runs great, just I have to turn off the petcock when doing ANYTHING.. like stopping to piss .. ANYTHING. I was on a recent trip through Arizona and Nevada a few weeks back and noticed that it was running super super hot. It was 115F outside, but the bike hit 250F on the vegas strip. Ive got a TT Vapor on there, so I am monitoring the water off the block. I have engine ice in it and a 1:8 cap. I figured with these two issues, its time to mess around with the carb. I pulled it apart and found that ive got a 160 main jet, 55 pilot jet and an OCEMP jet needle. The Needle clip was on 3/7 (from the top of the needle). So I set the needle clip to 5/7 and adjusted the float a tad leaner (its supposed to be 9mm). I also set the fuel screw to 2 turns out. Put it back together and MAN, the mid range really picked up. It also seemed to run a little cooler (around the 175F range). Problem is that when i roll off the throttle it bogs down to about 900RPM and then dies. If i keep on the gas, it does just fine. additionally, when on hills, it dies when i get to a stop on a hill (san francisco). Thinking that this is the float. Can anyone steer me in the right direction about the bogging and dying on hills when the throttle is off? It did not do this before the adjustment of the needle, float and fuel screw. I read that 55 is pretty rich for a pilot jet on this carb/bike. Seems most people run 45-48 pilot jet. My main is also pretty lean looking at 160 when most seem to be up in the 175-185 range. Thoughts?
  17. I am installing a new Ricky Stator 200W unit on a 2006 XR650R. I plan on using the dual 100w channel setup. I am currently seeing 10 volts out of the current stock AC regulator and the manual calls for 14. My question is should I be ordering up a new AC regulator or should I slam dunk the new stator in and see if that brings the volts up? Thanks in advance
  18. Hey guys, so the standard xr 650r headlight is garbage, it barely shines at all and ill be doing some night street riding, so whats the best option for a headlight and headlight plastics out there on the market, that still looks good. Also, any other good upgrades for an xr650r being set up for dual sport riding would be awesome 🙂 thanks ! also can someone tell me if the trailtech 8" race light is road legal (has high low beam or can be added) cheers
  19. Hi The sponge in the float bowl has disintegrated. Can I run the carb without it. ? If so would I need to re adjust float height
  20. Hi, just installed Hotcam stage 2 in 2001 xr650r, fully uncorked bike has t4 slip on, i ride at high elevations like 7k in Colorado, i am wanting help tuning and jetting my stock carb for the cam and elevation. Also needle position and fuel ratio screw adjustment. Thank you so much! Hopefully this will help others because i have been on every forum and cant find this info yet.
  21. Are you running an HRC copy cam from XRsOnly/Four Strokes unlimited? You better fix it now before it is too late. See this: /forums/topic/1218565-xrsonly4-strokes-unlimited-does-not-want-to-be-in-business-anymore/
  22. Good to be back on TT after many years. Looking to seriously get back into off road enduro and dual sport riding this year. Looking to find the right bike for my riding style and goals. I'm taking the advice from the top post so here's a breakdown of the questions: 1. What is your skill Level (be honest)? Intermediate to Advanced (depending on terrain) 2. What's your height & weight? 5'11" 175lbs 3. What year, make, & model of motorcycle are you coming from? 2003 Suzuki DRZ400S & 2008 Honda CRF450R And, what do you want the new bike to do better? Electric start, a good clutch, road legal, fairly low maintenance, similar power to the 450R. 4. What's your ballpark budget? $2500-$4000 5. What types of terrain will you be riding? Dirt, woods, mud, small jumps, pavement 6. Will you be racing or just play riding? Mostly play but I'd like to enter some hare scramble & enduro races later this summer once I'm used to the new bike. My current choice: 2006-2009 Honda CRF450X w/ street title Reasoning: Obviously, I'd love a new CRF450L, KTM or Husqvarna but I can't afford them. The CRF450X seems to be the best choice for what I'm looking for because it's been out for 15+ years so prices are reasonable, there's good aftermarket support, I love the engine, and if I get one out of PA, many are already have motorcycle titles so I would be able to register it for the street in New York. Also, I feel I could handle any of the maintenance issues I've read about with them. My other contenders are the XR650R, a heavily modded DRZ400S or an older KTM. What are some thoughts?
  23. Recently acquired an xr650r that was made into a super moto / dualsport and I’m noticing that the lights dim a lot at low rpms, nice and bright when it’s not idling. Is that normal? Once I was riding around trails at night in lower gears and it started to get very dim, I hopped back on the highway and it didn’t get brighter unless it was at like 7krpm. Turned it off and fired it back up and it was fine. Not sure what that means but it is concerning. Haven’t had that happen again tho, yet. So I was skeptical of this guy telling me it had a high output stator. I checked it tonight and it looks to be aftermarket, just have no idea what it is, and neither does the previous owner....(questionable) i feel like the bike only wants to idle at like 1700, any lower and the lights will get very dim, and sometimes the tachometer resets without the bike stalling cause the power supply gets so low when it’s idling at 1400. So so does anyone know what stator this is? I’m thinking electrosport?
  24. Sunday ride through some thick fog. Shot on my gopro hero 9
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